{"id":3750,"date":"2025-07-27T11:02:28","date_gmt":"2025-07-27T11:02:28","guid":{"rendered":"https:\/\/www.futamuragroup.com\/?p=3750"},"modified":"2026-04-07T07:31:01","modified_gmt":"2026-04-07T07:31:01","slug":"groundbreaking-innovation-for-liquid-sachet-packaging","status":"publish","type":"post","link":"https:\/\/www.futamuragroup.com\/de\/groundbreaking-innovation-for-liquid-sachet-packaging\/","title":{"rendered":"Bahnbrechende Innovation f\u00fcr die Verpackung von Fl\u00fcssigkeitsbeuteln"},"content":{"rendered":"
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In den letzten Jahren haben kleine Beutelformate in den Medien wegen der damit verbundenen Umweltprobleme viel Aufmerksamkeit erhalten. Diese kleinen Kunststoffh\u00fcllen werden h\u00e4ufig zur Abgabe von Gew\u00fcrzen, So\u00dfen, K\u00f6rperpflegecremes und vielen anderen fl\u00fcssigen Produkten verwendet. Sie sind zwar praktisch f\u00fcr die Verbraucher, werden aber oft wegen der Probleme hervorgehoben, die sie am Ende ihrer Lebensdauer verursachen.<\/p><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Sch\u00e4tzungen* zufolge wurden im Jahr 2018 weltweit etwa 855 Milliarden Beutel verwendet. Die meisten dieser Verpackungen werden aus komplexen mehrschichtigen Verpackungen hergestellt, die der Beschaffenheit der Inhaltsstoffe standhalten und die Produkte w\u00e4hrend der Lieferkette f\u00fcr die erforderliche Haltbarkeitsdauer konservieren k\u00f6nnen. Sie werden in der Regel aus dreischichtigen Strukturen hergestellt, die Schichten aus Polyolefin, Aluminium und oft auch Polyester enthalten, was das Recycling der Verpackungen extrem erschwert, da die Komponenten der Laminatstruktur f\u00fcr das Recycling inkompatibel sind und sich nicht leicht trennen lassen. Ihre sehr geringe Gr\u00f6\u00dfe und die Tatsache, dass sie h\u00e4ufig durch Lebensmittel verunreinigt bleiben, erschweren das Recycling zus\u00e4tzlich.<\/p>

Der Hersteller kompostierbarer Folien Futamura, der Verarbeiter flexibler Verpackungen Repaq und der Maschinenhersteller GK Sondermaschinenbau haben zusammen gearbeitet, um eine kompostierbare L\u00f6sung f\u00fcr dieses Marktsegment zu entwickeln. Dies war eine schwierige Herausforderung, die in vielen Anl\u00e4ufen gel\u00f6st werden musste.<\/p>

Heute freuen sie sich, eine vollst\u00e4ndig kompostierbare L\u00f6sung auf der Grundlage der NatureFlex\u2122-Technologie f\u00fcr diese Anwendung auf den Markt zu bringen, mit der sich Zutaten wie Ketchup oder Senf, Kochsaucen oder Handcreme verpacken lassen. Das neue kompostierbare Laminat enth\u00e4lt eine Barriere-Zellulosefolienschicht von Futamura sowie einen weiteren Biofilm, der f\u00fcr eine hermetische Versiegelung sorgt. Die Strukturen wurden als kompostierbar zertifiziert, sowohl in der Industrie als auch im privaten Bereich.<\/p>

Die neuen kompostierbaren Verpackungsstrukturen haben sich bei der Herstellung auf den neu konzipierten Maschinen von GK Sondermaschinenbau als effektive Beutell\u00f6sungen erwiesen. Die gelieferten Demonstrationspackungen haben die geforderte Haltbarkeit und den Schutz f\u00fcr eine Reihe von Saucen best\u00e4tigt. Die Maschineng\u00e4ngigkeit der neuen Fl\u00fcssigkeitsbeutelverpackungen wurde von den ersten Marken, die die kompostierbare Struktur einsetzen, wiederholt im gro\u00dfen Ma\u00dfstab unter Beweis gestellt. Es gab keinen Unterschied in der Effizienz bei der Verwendung dieser Struktur im Vergleich zu einer herk\u00f6mmlichen. Dies wurde f\u00fcr alle GKS-Maschinen festgestellt, unabh\u00e4ngig davon, ob sie klein, mittelgro\u00df oder gro\u00df sind. Die ersten kommerziellen T\u00fcten werden in K\u00fcrze auf den Markt kommen.<\/p>

*Bericht von Future Market Insights<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Sven Seevers, Technologiemanager bei Repaq, best\u00e4tigt: <\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Es war uns sehr wichtig, diese nicht wiederverwertbaren Verpackungen, die die Umwelt belasten k\u00f6nnen, durch eine kompostierbare L\u00f6sung zu ersetzen. Das ist uns nach zwei Jahren Entwicklungsarbeit mit unseren tollen Kooperationspartnern gelungen. Unsere Verpackungen bieten einen hervorragenden Produktschutz und erhebliche \u00f6kologische Vorteile bei gleichen Verpackungsgeschwindigkeiten. Bei der Verpackung von Fl\u00fcssigkeiten erreichen wir eine OTR von 0,5 bei Standardbedingungen von OTR: 23\u00b0C, 50% r.h mit einer Haltbarkeit von bis zu 12 Monaten. Auf lange Sicht ist dies das beste End-of-Life-Szenario f\u00fcr diese und viele andere Verpackungen.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Nico Merkel, Vertriebsleiter bei GK Sondermaschinenbau, erg\u00e4nzt: <\/div>\t\t\t\t<\/div>\n\t\t\t\t
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Wir freuen uns sehr, dass unser Maschinenpark an diesem Projekt beteiligt war und einen Beitrag zur Herstellung dieser ungew\u00f6hnlichen und fortschrittlichen Verpackungsl\u00f6sungen leisten konnte. Es war uns ein Vergn\u00fcgen, in unseren Einrichtungen Muster herzustellen und an den umfangreichen Tests dieser kleinen Verpackungen teilzunehmen, die bewiesen haben, dass sie einem hohen Druck \u00fcber lange Zeit standhalten k\u00f6nnen. Die Tests an unseren Maschinen haben sicherlich gezeigt, dass fast keine Anpassungen erforderlich waren, um die von Repaq gelieferte L\u00f6sung zu verwenden.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Joachim Janz, Regional Sales Manager bei Futamura, erkl\u00e4rte: <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Diese kompostierbaren Beutelverpackungen f\u00fcr Fl\u00fcssigkeiten sind in der Tat eine wirklich aufregende Einf\u00fchrung. Letztlich entspricht sie perfekt dem Wunsch, ein komplettes Portfolio an anspruchsvollen Lebensmitteln und Non-Food-Artikeln in kompostierbaren Verpackungen anzubieten. Kleinportionierte Beutel waren schon immer schwierig zu recyceln, daher ist dieser Erfolg bei der Kompostierbarkeit eine gute Nachricht, die es zu teilen gilt.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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In recent years, small sachet formats have received a lot of attention in the media for the environmental challenges that they present. These small plastic envelopes are widely used to dispense condiments, sauces, personal care creams and many other liquid products. 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